
Amalgamet Canada
60 Yonge St.,
Suite 1001
Toronto, Ontario, Canada
M5E 1H5
Tel: 416-366-3954
Fax: 416-366-0586
E-Mail:
info@amalgamet.com |
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Minerals
Spodumene
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Different clients
require different levels of impurities, depending on their specific use of
the material. Specifications of Tanco’s 7.25%, -200 Mesh, 6.8%, and
Spodulite grade concentrates are as follows: |
Specifications:
|
Grade |
7.25% Grade |
-200 Mesh |
6.8% Grade |
Spodulite |
|
Li2O |
7.25 +/-0.1% |
7.10% +/- 0.2% |
6.80% min. |
5.00% min. |
|
Fe2O3 |
0.06% +/- 0.01% |
0.15% max. |
0.08% max. |
0.10% max. |
|
Na2O |
0.35% max. |
0.30% max. |
0.45% max. |
0.75% max. |
|
K2O |
0.30% max. |
0.60% max. |
0.40% max. |
0.75% max. |
|
P2O5 |
0.27% max. |
0.40% max. |
0.27% max. |
0.20% max. |
|
MnO2 |
0.04% max. |
0.06% max. |
0.04% max. |
0.05% max. |
|
Al2O3 |
24.0% min. |
25.0% min. |
23.0% min. |
20.0% typ. |
|
Tyler 20 Mesh |
0.0% max. |
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Tyler 28 Mesh |
Trace max. |
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Tyler 48 Mesh |
1.0% max. |
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Tyler 200 Mesh |
50.0% min. |
10.0% max. |
55.0% min. |
80.0% typ. |
Markets
Lithia is a very powerful flux, especially when used in conjunction with potash
and soda feldspars. In ceramics, lithium lowers thermal expansion and decreases
the firing temperature.
Possible outlets in glass manufacturing include pyroceramic ware, namely Corning
Ware®, borosilicate glasses, lighting glass, soda-lime container
glass, foam glass insulation, and ion-exchange glass. Although the major role
for lithium in glass is as a flux in order to reduce the melting temperature and
thus reduce fuel costs, it may be used to alter some important properties of the
glass including viscosity and thermal expansion. It is a valuable component in
glasses having a low thermal expansion where its use permits the total alkali
content to be kept to a minimum.
Glasses containing lithia are much more fluid in the molten state than those
containing proportionate amounts of sodium or potassium, and the successful use
of lithia in glass making lies in the fact that much smaller amounts are
required to produce a glass of the desired physical and chemical properties.
Lower viscosity and faster melting can be utilized to improve glass quality in
terms of fewer defects such as unmelted or partially melted raw material grains,
and more rapid removal of small bubbles. Lower viscosity can permit the glass
maker to run his forming machinery at a higher rate, or create more elaborate
products such as some perfume bottles.
In frits and glazes, lithia is used to reduce the viscosity and thereby increase
the fluidity of the coatings. This reduces maturing times and lowers firing
temperatures. Small amounts of lithia increase gloss. Spodumene is an ideal raw
material for introducing lithia into frits and glazes and, in porcelain enamels,
lithia acts as a strong flux, serving to reduce firing temperature and time.
Because of its low molecular weight, small percentages have a marked effect.
Depending upon the compound employed, it can be used either in the smelter or in
the mill. The excellent fluxing properties of lithia serve to improve the
working qualities of abrasion-resistant enamels for dry-process cast iron. From
2-2.5% Li2O have been used. In dry-process enamels, the lithia must
be added to the frit batch and not as a mill addition. In electrical porcelain
it also is of value in producing a glaze of high strength and resistance to
weathering. More recently, crystallized glazes have been developed for coating
low expansion bodies. The lowering of the thermal expansion coefficient to an
almost negligible level by development of the beta spodumene phase is the basis
for pyroceramic, oven-to-table ware.
In fully vitrified porcelain bodies, lithium minerals in combination with
nepheline syenite or feldspar have been shown to significantly reduce firing
temperatures.
|
Grade |
Montebrasite |
|
Li2O |
7.0% +/-0.25% |
|
Fe2O3 |
0.13% max. |
|
Na2O |
0.3% max. |
|
K2O |
0.6% +/-0.25% |
|
P2O5 |
8.5% +/-0.4% |
|
MnO2 |
0.3 max. |
|
Al2O3 |
27.4% +/-0.9% |
|
Tyler 20 Mesh |
0.0% max. |
|
Tyler 28 Mesh |
trace |
|
Tyler 48 Mesh |
1.0% max. |
|
Tyler 200 Mesh |
20.0% min. |
The objective with montebrasite additions is to lower the firing times and
temperatures which results in savings in many areas including: fuel;
refractories; additional production capacity. Tests at McMaster University
demonstrated montebrasite additions at the rate of 2-3% allowed a reduction in
firing temperature of approximately 1000 C. |
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