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Lithia is a very powerful flux, especially when used in conjunction with
potash and soda feldspars. In ceramics, lithium lowers thermal expansion
and decreases the firing temperature.
Possible outlets in glass manufacturing include pyroceramic ware, namely
Corning Ware®, borosilicate glasses, lighting glass, soda-lime
container glass, foam glass insulation, and ion-exchange glass. Although
the major role for lithium in glass is as a flux in order to reduce the
melting temperature and thus reduce fuel costs, it may be used to alter
some important properties of the glass including viscosity and thermal
expansion. It is a valuable component in glasses having a low thermal
expansion where its use permits the total alkali content to be kept to a
minimum.
Glasses containing lithia are much more fluid in the molten state than
those containing proportionate amounts of sodium or potassium, and the
successful use of lithia in glass making lies in the fact that much
smaller amounts are required to produce a glass of the desired physical
and chemical properties. Lower viscosity and faster melting can be
utilized to improve glass quality in terms of fewer defects such as
unmelted or partially melted raw material grains, and more rapid removal
of small bubbles. Lower viscosity can permit the glass maker to run his
forming machinery at a higher rate, or create more elaborate products such
as some perfume bottles.
In frits and glazes, lithia is used to reduce the viscosity and thereby
increase the fluidity of the coatings. This reduces maturing times and
lowers firing temperatures. Small amounts of lithia increase gloss.
Spodumene is an ideal raw material for introducing lithia into frits
and glazes and, in porcelain enamels, lithia acts as a strong flux,
serving to reduce firing temperature and time. Because of its low
molecular weight, small percentages have a marked effect. Depending upon
the compound employed, it can be used either in the smelter or in the
mill. The excellent fluxing properties of lithia serve to improve the
working qualities of abrasion-resistant enamels for dry-process cast iron.
From 2-2.5% Li2O have been used. In dry-process enamels, the
lithia must be added to the frit batch and not as a mill addition. In
electrical porcelain it also is of value in producing a glaze of high
strength and resistance to weathering. More recently, crystallized glazes
have been developed for coating low expansion bodies. The lowering of the
thermal expansion coefficient to an almost negligible level by development
of the beta spodumene phase is the basis for pyroceramic,
oven-to-table ware.
In fully vitrified porcelain bodies, lithium minerals in combination with
nepheline syenite or feldspar have been shown to significantly reduce
firing temperatures. |
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Amalgamet Canada, Division of Premetalco
Inc. 111 Richmond Street West
Suite 418, Toronto, Ontario, M5H 2G4, Canada
Telephone: 416-366-3954 Fax: 416-366-0586
Email:
info@amalgamet.com
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